Posted in | Lasers

Improving Laser Process Control with BeamWatch and BeamWatch Plus

The BeamWatch and the BeamWatch Plus are non-contact beam characterization systems designed for industrial multi-kilowatt lasers. They measure Rayleigh scattering to provide simultaneous, real-time data for multiple profiles along the beam’s propagation path.


Image Credit: MKS Ophir

  • Fits lasers in NIR (950–1100) and VIS (420–635)
  • GigE interface
  • Beam waist sizes down to 45 µm
  • BeamWatch end user or technician analysis software
  • From 400 W for NIR (3 W for VIS) and up: there is no upper limit

The systems measure the following laser parameters:

  • Focal shift
  • Rayleigh length
  • M2 and BPP
  • Focus spot (waist) width and location
  • Tilt angle and centroid
  • Divergence

Software

BeamWatch

BeamWatch is used to evaluate the performance of the laser at regular intervals. It compares key parameters against preset ranges to deliver clear Go/No-Go readouts, enabling users to take corrective actions when required.

Specifications

Source: MKS Ophir

. .
Sensor Type CCD camera, contactless
Spectral Range 950–1100 nm
Focus Spot Size 45 µm to ~ 2.75 mm
Power Range 400 W(NIR) and 3 W(VIS), to >100 kW
Maximum Beam Diameter at Entrance/Exit 12.5 mm
Communication GigE
CE Compliance Yes
UKCA Compliance Yes
China RoHS Compliance Yes

 

Features

Measuring Focal Shift with BeamWatch

Focal Shift

Video Credit: MKS Ophir

Is the laser's focal point where it is believed to be? This video depicts the focal shift of a 100 kW laser over the first four seconds of operation using BeamWatch, Ophir's non-contact high-power beam analyzer.

Focus Shift Monitoring of a High-Power Laser

Focus shift monitoring of high power laser

Video Credit: MKS Ophir

BeamWatch uses innovative technology to measure very high-power fiber lasers and YAG. By not interrupting the beam while still delivering instantaneous measurements, users can monitor beam characteristics at regular intervals without having to shut down the operation or remove tools and fixtures. 

Furthermore, users can now assess a focal spot position at millisecond intervals and determine whether there is a focal spot movement during important start-up times.

BeamWatch Dynamically Measures a 100 kW Fiber Laser

BeamWatch Dynamically Measures 100kW Fiber Laser

Video Credit: MKS Ophir

The BeamWatch® industrial beam profiling device provides data that has never been observed or quantified before, even by laser users who have worked with high-power lasers for many years.

The laser engineer can determine how variations in power density affect process quality by dynamically measuring the beam waist location. For example, information on the laser's impact on the quality and uniformity of laser welds, cuts, and drilled holes is now available.

Laser Measurement Solutions for High-Power Industrial Laser Applications

Application: Laser Measurement Solutions for High Power Industrial Laser Applications

Video Credit: MKS Ophir

Modern manufacturing facilities must consistently enhance output with less scrap and less downtime. In this video overview, users will learn how the use of new, advanced technology in measurement devices can assist both designers and users of industrial laser systems in optimizing and controlling their processes. This allows them to achieve their goals and obtain consistently good results, both in quality and quantity.

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